25C-V6P0N104 PowerFlex 527 AC Drive | Allen-Bradley 1.1 kW

25C-V6P0N104 PowerFlex 527 AC Drive by Allen-Bradley

The 25C-V6P0N104 is a compact AC drive from the Allen-Bradley PowerFlex 527 series. It runs on 100–120V AC single-phase input. It delivers 1.1 kW (1.5 HP) in both normal and heavy duty. This Frame B drive features dual EtherNet/IP ports and integrated safety. It suits small machines and networked automation.

Technical Data

• Brand: Allen-Bradley (Rockwell Automation)
• Model: 25C-V6P0N104
• Series: PowerFlex 527 (PowerFlex 520 family)
• Input voltage: 100–120V AC, 1-phase
• Output power: 1.1 kW (1.5 HP) normal duty and heavy duty
• Output current: 6 A maximum
• Output voltage: 0 V to rated motor voltage, three-phase
• Output frequency: 0–590 Hz, programmable
• Overload normal duty: 110% for 60 s, 150% for 3 s
• Overload heavy duty: 150% for 60 s, 180% for 3 s
• Efficiency: 97.5% typical
• Speed regulation: ±0.5% with SVC, ±0.1% with encoder
• Frequency accuracy: ±0.05% of set output frequency
• Carrier frequency: 2–8 kHz, rated at 4 kHz
• Control methods: Volts/Hertz, sensorless vector, closed-loop with encoder option
• Frame size: B, IP20 open type
• Dimensions (H×W×D): 180.0 × 87.0 × 172.0 mm
• Weight: 1.6 kg
• Operating temperature: -20 to +50 °C without derating, up to +70 °C with fan kit
• Storage temperature: -40 to +85 °C
• Humidity: 0–95% non-condensing
• Altitude: 1000 m without derating, up to 4000 m with derating
• Shock: 15 g operating, 30 g non-operating
• Vibration: 2 g operating, 2.5 g non-operating
• Sound level: 53 dBA at 1 m
• Input frequency: 47–63 Hz
• Power factor: 0.98 across speed range
• Short-circuit rating: 100,000 A symmetrical
• Overcurrent: 200% hardware limit, 300% instantaneous fault
• Power dissipation: 67 W at rated load
• Digital inputs: 4 programmable, 24V DC
• Analog inputs: 2 isolated, ±10V or 4–20 mA, 10-bit
• Relay outputs: 2 programmable, Form A and Form B
• Opto outputs: 2 programmable, 30V DC / 50 mA
• Analog output: 1 non-isolated, 0–10V or 0–20 mA
• Encoder option: 25-ENC-2 incremental board, 5V/12V
• Safe Torque Off: hardwired STO, PLe / SIL CL 3, response <12 ms
• Communication: dual embedded EtherNet/IP ports, DLR and CIP Safety
• Mounting: DIN-rail or screw, panel mount, Frame B
• Cooling: fan cooled, optional 25-FANx-70C kit

Installation Guide

• Mount the drive vertically on a panel. Use the DIN-rail clip or screw holes for Frame B.
• Keep clearance around the drive for airflow. Do not block the fan.
• Connect 100–120V AC single-phase input to the line terminals.
• Wire the three-phase motor to terminals T1, T2 and T3.
• Use an external brake resistor if you need dynamic braking.
• Add the 25-JBAx kit for IP30 / NEMA 1 protection.
• Install the 25-FANx-70C fan kit for operation above 50 °C.
• Ground the drive properly. Leakage current can exceed 3.5 mA AC.
• Use shielded motor cables to reduce radio frequency interference.
• Connect the STO wiring for safety-rated stop. Response time is under 12 ms.
• Plug in the dual EtherNet/IP ports. Use linear, star or DLR topology.

Setup and Maintenance

• Use the integral keypad and LED display for local setup.
• Set motor data with the potentiometer and keys.
• Configure parameters through Studio 5000 with a Logix controller.
• Use CIP Motion commands for speed and position control.
• Check the fan regularly. Replace it if airflow drops.
• Clean the heatsink fins with dry air. Do not use liquids.
• Verify STO wiring at each maintenance interval.
• Keep the enclosure free of dust, corrosive gas and moisture.

Compatibility Notes

• Works with Logix-based controllers over EtherNet/IP.
• Use a 1756-EN2T, 1756-EN2TR or 1756-EN3TR module with ControlLogix.
• CompactLogix 5370 controllers use the built-in dual EtherNet/IP ports.
• Supports CIP Safety for combined safety and control data.
• Accepts the 25-ENC-2 encoder board for closed-loop control.
• Uses the 25-JBAx kit for NEMA 1 / UL Type 1 enclosure.
• Uses the 25-FANx-70C kit to raise the ambient limit to 70 °C.
• Compatible with 1203-USB converter for PC setup.
• No RS-485 DSI or Modbus RTU port on this model.
• No integral EMC filter. Add external filters for EN 61800-3 C1/C2/C3.

Certifications

• c-UL-us: UL 508C, UL 61800-5-1, CSA C22.2 No. 274
• CE: Low Voltage Directive, EMC Directive, Machinery Directive, RoHS, Ecodesign
• UKCA: Electrical Safety, EMC, Explosive Atmospheres, Machinery, RoHS, Ecodesign
• RCM: Australian EMC and radiocommunications rules
• KC: Korean radio waves registration
• ATEX: TÜV 15 ATEX 7696 X, Group II Category (2) GD
• Functional safety: TÜV Rheinland, PLe / SIL CL 3, EN ISO 13849, IEC 61508
• ODVA: EtherNet/IP conformance tested
• Lloyd’s Register: Type Approval Certificate 15/80016(E1)
• Seismic: AC156 and 2003 IBC compliant
• Surge immunity: SEMI F47 and IEC 61000-4-34
• RoHS: 2011/65/EU compliant
• Ecodesign: meets IE2 efficiency class
• IEEE P1668: meets the standard

Package Contents

• One 25C-V6P0N104 PowerFlex 527 AC drive, Frame B
• Printed installation instructions
• Safety information sheet
• Terminal connectors as shipped
• DIN-rail mounting clip installed

Optional accessories are not included: 25-JBAx enclosure kit, 25-FANx-70C fan kit, 25-ENC-2 encoder board, brake resistor and external EMC filters.

FAQ

• Can this drive run on single-phase power?
  Yes. The 25C-V6P0N104 is rated for 100–120V AC single-phase input at full power.
• What is the maximum motor power?
  It delivers 1.1 kW (1.5 HP) in both normal duty and heavy duty.
• Does it include an EMC filter?
  No. This catalog number has no integral EMC filter. You must add an external filter for EN 61800-3 compliance.
• How do I get closed-loop speed control?
  Install the 25-ENC-2 encoder option board. Speed regulation then improves to ±0.1% across a 100:1 range.
• What is the Safe Torque Off response time?
  The STO function reacts in less than 12 ms. It is certified to PLe and SIL CL 3.
• Can I mount it on a DIN rail?
  Yes. Frame B accepts DIN-rail or screw mounting.
• How do I raise the ambient temperature limit?
  Add the 25-FANx-70C control module fan kit. It raises the maximum surrounding air temperature to 70 °C.
• What network does it use?
  It has dual embedded EtherNet/IP ports. They support linear, star and Device Level Ring topologies.
• Is an encoder required for basic operation?
  No. You can run the drive in Volts/Hertz or sensorless vector mode without an encoder.
• What is the typical lead time?
  Commercial data such as stock and lead time is not covered here. Check with your Rockwell Automation distributor.
• Can I use a brake resistor?
  Yes. The drive has an integral brake IGBT. You must connect an external brake resistor for dynamic braking.
• What is a common setup mistake?
  Forgetting external EMC filtering. Without it, radio frequency interference can disturb nearby equipment.