25C-V2P5N104 Allen-Bradley PowerFlex 527 AC Drive 0.4 kW EtherNet/IP

Product Overview

• 25C-V2P5N104 is a PowerFlex 527 AC drive from Allen-Bradley / Rockwell Automation.
• It belongs to the PowerFlex 520 Series. The 527 is the EtherNet/IP and integrated safety member.
• This drive runs on 100…120V AC, 1-phase input.
• It delivers 0.4 kW (0.5 HP) in both normal duty and heavy duty.
• Output current is 2.5 A. Frame size is A.
• Enclosure is IP20 NEMA/Open Type. It mounts in a panel.
• Two embedded EtherNet/IP ports support CIP Motion and CIP Safety.
• Embedded Safe Torque Off (STO) is certified to PLe / SIL CL 3.
• There is no integral EMC filter. External filters provide C1/C2/C3 compliance.
• An integral brake IGBT is fitted. Dynamic braking needs an external resistor.

Technical Specifications

• Brand: Allen-Bradley (Rockwell Automation)
• Model: 25C-V2P5N104
• Series: PowerFlex 527, PowerFlex 520 Series
• Product type: AC adjustable-frequency drive
• Input voltage: 100…120V AC, 1-phase
• Input tolerance: -15% / +10%
• Input frequency: 47…63 Hz
• Output power: 0.4 kW (0.5 HP) normal duty and heavy duty
• Output current: 2.5 A maximum
• Output voltage: 0 V to rated motor voltage, three-phase at T1, T2, T3
• Output frequency: 0…590 Hz, programmable
• Overload, heavy duty: 150% for 60 s, 180% for 3 s
• Overload, normal duty: 110% for 60 s, 150% for 3 s
• Efficiency: 97.5% typical
• Carrier frequency: 2…8 kHz. Rating is based on 4 kHz.
• Control methods: Basic V/Hz, Fan/Pump V/Hz, sensorless vector, SVC Economizer, closed-loop with encoder option
• Speed regulation: V/Hz ±1% over 60:1; SVC ±0.5% over 100:1; encoder ±0.1% over 100:1
• Frequency accuracy: within ±0.05% of set output frequency
• Displacement power factor: 0.98 across the speed range
• Short-circuit rating: 100,000 A symmetrical, set by fuse or breaker AIC
• DC bus overvoltage trip: 405 V DC, equal to 150V AC line
• DC bus undervoltage trip: 190 V DC, equal to 75V AC line
• Power ride-through: 100 ms
• Logic ride-through: 0.5 s minimum, 2 s typical
• Overcurrent: 200% hardware limit, 300% instantaneous fault
• Transistor type: IGBT
• Motor overload protection: Class 10 per NEC article 430; UL 508C File 29572
• Power dissipation: 27 W total at rated load
• Internal DC bus choke: not published for the 100…120V class
• Cooling: fan cooled; 25-FANx-70C kit raises ambient limit to 70 °C
• Human interface: standard module with keypad, potentiometer and LED display

Control I/O

• Digital inputs: 4 programmable, 24V DC, SRC and SNK modes
• Analog inputs: 2 isolated, -10…+10V DC or 4…20 mA, 10-bit
• Relay outputs: 2, 1 Form A and 1 Form B, programmable
• Opto outputs: 2 programmable, 30V DC / 50 mA
• Analog output: 1 non-isolated, 0…10V or 0…20 mA, 10-bit
• Encoder input: 25-ENC-2 option board, incremental dual-channel, 5V/12V, 250 mA supply
• Safe Torque Off: hardwired STO input, response time under 12 ms

Communication and Compatibility

• Two embedded EtherNet/IP ports. No RS-485 DSI port. No Modbus RTU on this family member.
• Topologies: linear, star and Device Level Ring (DLR).
• CIP Safety carries safety data, control data and diagnostics on one network.
• CIP Motion works with Logix controllers for drive control.
• ControlLogix needs a 1756-EN2T, 1756-EN2TR or 1756-EN3TR module.
• CompactLogix 5370 has dual embedded EtherNet/IP ports.
• Accessory adapters: 25-COMM-D, 25-COMM-E2P, 25-COMM-P, 25-COMM-PNET2P.
• 1203-USB converter is listed for the 520 series.
• Encoder option: 25-ENC-2. NEMA 1 kit: 25-JBAx. Fan kit: 25-FANx-70C.

Environmental Range

• Operating temperature: -20…+50 °C without derating, vertical IP20
• Up to +60 °C with derating. Up to +70 °C with the fan kit.
• Storage temperature: -40…+85 °C. Frame E is limited to +70 °C.
• Humidity: 0…95%, non-condensing
• Pollution degree: 1 or 2
• Shock: 15 g operating, 30 g non-operating, Frame A; IEC 60068-2-27
• Vibration: 2 g operating, 2.5 g non-operating, Frame A; IEC 60068-2-6:2007
• Sound pressure: 53 dBA for Frames A and B, measured at 1 m
• Altitude: 1000 m without derating, up to 4000 m with derating
• Conformal coating: IEC 60721-3-3 level 3C2 for chemicals and gases

Physical Data

• Dimensions (H×W×D): 152.0 × 72.0 × 172.0 mm, Frame A
• Weight: 1.1 kg, Frame A
• Mounting: panel mount; DIN-rail or screw mounting for Frames A…C
• IP30 / NEMA 1 / UL Type 1: needs the 25-JBAx option kit

Installation Guide

• Mount the drive vertically in a clean panel.
• Keep the published clearance for airflow. The fan cools the heat sink.
• Use the 25-JBAx kit when NEMA 1 protection is required.
• Connect input power to the 1-phase supply. Wire the motor to T1, T2 and T3.
• Earth the drive carefully. Leakage current exceeds 3.5 mA AC and 10 mA DC.
• Fit an external EMC filter for C1, C2 or C3 emission compliance.
• Add an external brake resistor when dynamic braking is needed.
• The drive is not intended for public low-voltage networks feeding homes.
• Check harmonic limits with the network operator before connection.

Setup and Maintenance Convenience

• Use the keypad, potentiometer and LED display for local setup.
• Configure the drive in Studio 5000 with Logix motion instructions.
• Accel and decel are set as REAL tags; see publication MOTION-RM002.
• Select from several stop modes: Disable and Coast, Current Decel and Disable, Ramped Decel and Disable.
• Use the 25-FANx-70C kit to raise the ambient limit when the panel runs hot.
• The fan-cooled design keeps service simple. Frame A parts are easy to reach.

Certifications

• c-UL-us: UL 508C, CSA C22.2 No. 274, UL 61800-5-1, CSA C22.2 No. 274-17
• CE: Low Voltage, EMC, Machinery, RoHS and Ecodesign Directives; EN 61800-3 and EN 61800-5-1
• UKCA: UK safety, EMC, machinery, RoHS and ecodesign rules
• RCM: Australian EMC rules, EN 61800-3
• KC: Korean Radio Waves Act
• ATEX: TÜV 15 ATEX 7696 X, Group II Category (2) GD with approved motors
• UKEX: TUV 21 UKEX 7033 X
• Functional safety: TÜV Rheinland, PLe / Category 3 / SIL CL 3, STO response under 12 ms
• Marine: Lloyd’s Register Type Approval 15/80016(E1)
• Other: ODVA EtherNet/IP conformance, SEMI F47, IEC 61000-4-34, IEEE P1668, AC156 seismic test
• RoHS: Directive 2011/65/EU compliant

Package Contents

• 1 × 25C-V2P5N104 PowerFlex 527 drive, Frame A
• 1 × standard interface module with keypad, potentiometer and LED display
• 1 × installation and wiring instructions
• Note: option kits, external EMC filter and brake resistor are sold separately.

FAQ

• What input voltage does this drive accept?
• The drive accepts 100…120V AC single-phase input, with -15% / +10% tolerance.
• Can I use single-phase input on a three-phase drive?
• Yes, but this model is already a 1-phase drive. It provides the full 2.5 A rating.
• Does the drive include an EMC filter?
• No. Add an external filter to meet EN 61800-3 C1, C2 or C3 limits.
• How do I get braking?
• The drive has a brake IGBT. You must add an external brake resistor for dynamic braking.
• Can this drive do position control?
• Yes, with the 25-ENC-2 encoder option and a Logix controller using CIP Motion.
• What is the STO response time?
• The embedded Safe Torque Off function responds in less than 12 ms.
• Does the drive support Modbus RTU?
• No. The PowerFlex 527 provides EtherNet/IP only. No RS-485 DSI port is published.
• How do I raise the ambient temperature limit?
• Fit the 25-FANx-70C control module fan kit. The limit rises to 70 °C with derating.
• Is an encoder required for sensorless vector control?
• No. SVC works without an encoder and gives ±0.5% speed regulation over a 100:1 range.
• What should I check before first power-up?
• Check earth bonding, motor wiring at T1/T2/T3 and input fuse or breaker ratings. Leakage current can exceed 3.5 mA AC, so use a high-integrity earth conductor.