Name: PM863K01 ABB AC 800M Controller 3BSE088381R1 | SIL 3 Ready High Integrity
SKU: PM863K01
Availability: InStock

Product details

Product Overview

The ABB PM863K01 (3BSE088381R1) is a powerful AC 800M controller. It runs high-integrity and safety applications. The CPU board includes microprocessor, RAM, real-time clock, LED indicators, and CompactFlash interface. It supports SIL 3 certification when combined with SM812 module. Use it for critical process control.

Model Number & Suffix Tree

ABB PM863K01 (Complete controller base plate)
Ordering reference:
- 3BSE088381R1 (main ordering code)
High-integrity variants:
- PM863 + SM812 = SIL 3 certified
- Supports S800 I/O High Integrity

Key Technical Data

Brand: ABB
Model: PM863K01 (3BSE088381R1)
Type: AC 800M Controller
Processor: MPC866 at 96 MHz
Memory: 32 MB total, 22 MB available for apps
Flash: 18 MB for firmware
Performance: 0.17 ms for 1000 boolean ops
Power supply: 24 V DC (19.2-30 V DC)
Power consumption: 210 mA typ, 360 mA max
Power dissipation: 5.1 W typ, 8.6 W max
Battery: Lithium 3.6 V (backup)
Clock sync: 1 ms via CNCP protocol
Real-time clock: 100 ppm stability
Redundancy support: Yes (CPU, CEX-Bus, S800 I/O)
High Integrity: Yes (with SM812 module)

Communication Interfaces

Ethernet ports (CN1, CN2): 2 x RJ45, 10 Mbit/s, MMS/IAC protocols
Serial port COM3: RS-232C, 75-19200 baud, full RTS-CTS
Serial port COM4: RS-232C, 9600 baud, isolated, for config tool
Control Network: 100 Mbit/s switched Ethernet recommended
CEX bus modules: Supports up to 12

I/O Capacity

Modulebus I/O modules: 96 max (single CPU)
Modulebus I/O modules: 84 max (redundant CPU)
I/O clusters: 1 electrical + 7 optical (non-red)
I/O clusters: 0 electrical + 7 optical (redundant)
Modulebus scan rate: 0-100 ms

Software & Programming

Configuration: 800xA Control Builder
Applications per controller: 32
Programs per application: 64
Diagrams per application: 128
Tasks per controller: 32
Cycle times: 32 different options
Event queue: Up to 3000 events per OPC client

Environmental & Certifications

Operating temp: +5 to +55 °C
Storage temp: -40 to +70 °C
Humidity: 5-95% non-condensing
Protection: IP20
Pollution degree: 2
Corrosion protection: G3 per ISA 71.04
Altitude: 2000 m max
Safety: TÜV SIL 2/3 certified
ISA Secure: Yes
Marine certificates: ABS, BV, DNV-GL
Hazardous location: cULus Class 1 Zone 2
CE, UL, RoHS, WEEE compliant

Dimensions & Weight

Width: 119 mm (4.7 in)
Height: 186 mm (7.3 in)
Depth: 135 mm (5.3 in)
Weight: 1200 g (2.6 lbs)

Package & Warranty

Includes: PM863K01 controller base plate, documentation
Condition: New original ABB
Warranty: 12 months against defects
Shipping: FedEx, UPS, DHL express (tracking provided)

Frequently Asked Questions (FAQ)

Q: What is the difference between PM863 and PM863K01?A: PM863 refers to the controller engine. K01 indicates the complete base plate version with connectors. You need the K01 version to mount and wire it.
Q: Can I use PM863K01 for safety applications without SM812?A: No. For SIL-rated safety, you must add the SM812 High Integrity module. The controller itself is hardware-ready, but safety requires the extra module and certified software.
Q: Does this controller support redundant CPU configuration?A: Yes. PM863K01 supports full CPU redundancy. You need two controllers, a redundancy module, and proper configuration. Switchover time is max 10 ms.
Q: What is the maximum distance for optical Modulebus?A: Optical Modulebus can extend up to several kilometers using fiber optics. It is ideal for distributed I/O in large plants.
Q: How do I configure the PM863K01 for the first time?A: Use 800xA Control Builder with COM4 serial port (isolated) at 9600 baud. For larger networks, use Ethernet ports. Contact our support for setup help.