Product details
Product Overview CI856
- 3BSE026055R1 (CI856) ABB S100 I/O Communication Interface
- Connects AC 800M controllers to legacy S100 I/O systems
- Includes software license for 800xA integration
- Reuse existing ABB Master and Advant OCS installations
- Preserve field wiring and terminations – save cost on upgrades
- Package includes: CI856 module + TP856 baseplate + software license
Core Architecture CI856
- System configuration
- Connects to CEX-Bus via TP856 baseplate
- Ribbon connector links to S100 I/O bus extender boards
- Simple DIN-rail mounting on TP856 baseplate
- Powered directly from CEX-Bus – no external power needed
- I/O capacity
- Connect up to five S100 I/O racks per CI856
- Each rack holds up to 20 I/O boards
- Total capacity: 100 I/O boards per interface
Technical Specifications 3BSE026055R1
- Communication details
- Protocol: ABB S100 I/O (proprietary)
- Role: Master · Transmission speed: N/A (parallel bus)
- Line redundancy: No · Module redundancy: No
- Hot Swap: Yes – replace I/O boards without shutdown
- System integration
- Max units on CEX bus: 12 modules
- Works with HI Controller (High Integrity)
- Connector type: Miniribbon (36-pin)
- 24V consumption: 120 mA typical
Legacy System Compatibility
- Existing installation reuse
- Works with ABB Master series I/O
- Compatible with Advant OCS systems
- Keep existing termination units and field wiring
- No need to re-cable – massive labor savings
- Upgrade path
- Modernize control system while keeping I/O
- Gradually migrate I/O without process shutdown
- Use with AC 800M and 800xA for full functionality
Hardware Features
- Code locking device
- Prevents mounting incompatible components
- Mechanical key ensures correct I/O types
- Protects system from hardware mismatch
- Hot swap functionality
- Replace I/O boards while system runs
- Minimize process downtime
- No special tools required
Environmental & Certifications
- Operating conditions
- Temperature: 0 to +55°C (operating) · Storage: -40 to +70°C
- Corrosion protection: G3 compliant to ISA 71.04
- Protection class: IP20 (finger-safe)
- Certifications & compliance
- CE marking · RoHS: EU, UAE, CN RoHS compliant
- WEEE compliant (DIRECTIVE/2012/19/EU)
Physical Specifications
- Dimensions & weight
- Width: 59 mm · Height: 185 mm · Depth: 127.5 mm
- Weight (including base): 700 g (1.5 lbs)
- Mounting
- TP856 baseplate snaps onto DIN rail
- Ribbon cable connects to S100 bus extender
- Module inserts into baseplate after mounting
Software & Licensing
- 800xA software license
- Full license for S100 I/O communication
- Integrates with 800xA control builder
- Enables configuration and diagnostics
- System requirements
- Works with AC 800M controllers
- Requires 800xA system
- Check compatibility matrix for version
Shipping & Contact
- Fast delivery options
- FedEx · UPS · DHL (expedited shipping available)
- Global warehouse stocking
- Technical inquiries: sales@powergearx.com | +86 18030005825 (WhatsApp)
Typical Applications
- Upgrading ABB Master system to AC 800M while keeping S100 I/O
- Migrating Advant OCS to 800xA without re-wiring field devices
- Expanding existing S100 installations with new AC 800M controller
- Cost-effective I/O reuse in brownfield projects
- Phased migration strategies requiring legacy I/O support
- Hot-swappable applications in continuous processes
Professional FAQ (CI856)
- Q: What is included in this package?
- A: Package includes CI856 communication module, TP856 baseplate, and software license for 800xA integration. Ready to install.
- Q: How many S100 I/O racks can I connect?
- A: You can connect up to five S100 I/O racks to one CI856. Each rack holds 20 I/O boards, so up to 100 boards total.
- Q: Do I need external power for CI856?
- A: No. CI856 is powered directly from CEX-Bus. No additional power supply needed – simplifies installation.
- Q: Can I use this with my existing Advant OCS I/O?
- A: Yes. CI856 is designed specifically to reuse ABB Master and Advant OCS I/O. Keep your field wiring and termination units.
- Q: Does CI856 support redundancy?
- A: No, module redundancy is not supported. For redundant applications, consider other communication interfaces.
- Q: What is the code locking device?
- A: It is a mechanical key that prevents inserting wrong I/O board types. Protects system from hardware mismatch errors.
- Q: Can I replace I/O boards while system runs?
- A: Yes, Hot Swap is supported. Replace faulty I/O boards without stopping the controller or process.
- Q: What warranty do you offer on CI856?
- A: 12 months from shipment date covering manufacturing defects. Extended options available on request.
- Original Source
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