2198-C2075-ERS Allen-Bradley Kinetix 5300 EtherNet/IP Servo Drive 12.22 kW

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2198-C2075-ERS Kinetix 5300 Servo Drive – 12.22 kW, 200…240V AC, EtherNet/IP, STO

The 2198-C2075-ERS is a single-axis servo drive from Allen-Bradley / Rockwell Automation. It belongs to the Kinetix 5300 series. This drive gives 12.22 kW continuous output at 230V AC three-phase. It has dual-port EtherNet/IP and hardwired Safe Torque Off. The drive is built for integrated motion control.

Technical Specifications

• Brand: Allen-Bradley (Rockwell Automation)
• Model: 2198-C2075-ERS
• Series: Kinetix 5300
• Module Type: Single-axis EtherNet/IP servo drive

Catalog Number Tree

• 2198
  • -C — Kinetix 5300 drive family
    • 2075 — power / frame code
      • -ERS — EtherNet/IP servo drive with hardwired Safe Torque Off
• Frame size: 3

Drive Ratings

• Continuous Output Power: 12.22 kW at 230V AC three-phase
• Continuous Output Current: 47.7 A rms
• Continuous Output Current (0-pk): 67.5 A
• Peak Output Current: 127.5 A rms for up to 1.0 s
• Peak Output Current (0-pk): 180.3 A
• Main AC Input Current: 36.93 A rms
• Peak AC Input Current: 86.25 A rms
• Output Frequency: 0…590 Hz maximum
• Efficiency: 97 %
• Line Loss Ride-Through: 20 ms
• Internal Shunt Resistor: 40 Ω, 75 W
• Internal Shunt On/Off: 387.5 V / 377.5 V
• Bus Overvoltage Limit: 405 V
• Bus Undervoltage Limit: 144 V
• Capacitive Energy Absorption: 59.05 J
• DC Bus Capacitance: 3280 µF
• Short-Circuit Current Rating: 200,000 A rms symmetrical
• Overload: 110 % of motor rating with solid-state fold-back (UL61800-5-1 File E59272)

Control I/O

• Digital Inputs: 4 configurable 24V DC current-sinking fast inputs (IN1…IN4); 2.5 mA typical; 15…26.4V DC ON range; IEC 61131-2 24V DC Type 1; optically isolated
• Registration Inputs: Any input can be a registration input; only two at a time
• Registration Accuracy: ±3 µs; repeatability 1.0 µs
• Motor Brake Output: Solid-state relay from customer 24V supply; 2.25 A at +24V; max 15 cycles/min
• Motor Feedback: Dedicated 15-pin MFB connector; kit 2198-K53CK-D15M for flying-lead cables
• Auxiliary Feedback: AM, BM, IM differential inputs plus 5V encoder power output
• Safe Torque Off: Dual-channel hardwired input; TÜV certified up to PL d, Category 3, SIL CL2
• Status Display: Four-character display with navigation pushbuttons, module and network LEDs

Communication

• Built-in Ports: 2 × EtherNet/IP RJ45 (PORT1 and PORT2)
• Topologies: Linear, Device Level Ring (DLR), star; DLR supervisor needed for ring
• Embedded Switch: Three-port cut-through switch; IEEE-1588 time correction; QoS with four priority levels
• Cyclic Update Period: 1.0 ms minimum
• Time Sync Variation: 100 ns maximum port-to-port
• Cabling: CAT5e shielded up to 100 m (328 ft)
• Conformance: ODVA EtherNet/IP and CIP Security conformance tested
• No RS-485 / Modbus: EtherNet/IP is the only network interface

Electrical Data

• Input Voltage: 170…253V rms three-phase (200…240V AC nominal)
• Input Frequency: 47…63 Hz
• Control Power Input: 21.6…26.4V DC (24V DC nominal)
• Control Power Current: 1.7 A DC for non-brake motors
• Max Inrush Current: 14.8 A 0-pk
• Power Cycle Limit: One cycle per minute
• Power Dissipation (20/40/60/80/100 % load): 97 / 159 / 225 / 293 / 364 W
• AC Line Filter: 2198-DBR40-F recommended for CE compliance

Environmental Tolerance

• Operating Temperature: 0…50 °C (32…122 °F)
• Storage Temperature: -35…+70 °C (-31…+158 °F)
• Relative Humidity: 5…85 % non-condensing operating; 5…95 % storage
• Pollution Degree: 2 (IEC 61800-5-1)
• Altitude: 1000 m (3281 ft)
• Vibration: 5…55 Hz at 0.35 mm; 55…500 Hz at 2.0 g peak
• Shock: 15 g, 11 ms half-sine pulse
• Enclosure: IP20 (IEC 60529); mount inside a grounded enclosure

Physical and Mounting

• Dimensions (H×W×D): 250.0 × 85.2 × 294.0 mm (Frame 3)
• Weight: 3.60 kg (Frame 3)
• Motor Cable Length: 30 m (98.4 ft) maximum
• Cooling: Fan runs at control power startup, when inverter is enabled, and above a temperature threshold
• Shared-Bus Control Power: Zero-stack feature with 24V shared-bus system; kit 2198-TCON-24VDCIN36 plus 2198-H070-P-T T-connector
• Replacement Connector Set: 2198-CONKIT-PWR75

Commissioning and Maintenance Ease

• Four-character display and LEDs show status and faults at a glance.
• Dual EtherNet/IP ports simplify daisy-chain and ring wiring.
• Studio 5000 Logix Designer sets up the drive inside the motion project.
• Hardwired STO removes extra safety relays in many machines.
• Connector kits ship with each drive for fast replacement.
• Shared-bus control power cuts 24V wiring between stacked drives.

Compatibility Notes

• Works with Logix 5000 controllers through integrated motion on EtherNet/IP.
• Accepts Hiperface, Nikon, Tamagawa, Digital AqB (TTL) with UVW, and generic sin/cos with UVW feedback.
• External shunt choices: 2198-R004, 2198-R014, 2198-R031, 2097-R6, 2097-R7.
• Use 2198-DBR40-F AC line filter for CE compliance.

Certifications

• cULus: UL61800-5-1, File E59272; STO option not evaluated by UL
• CE: EMC Directive 2004/108/EC (IEC 61800-3); Low Voltage Directive 2006/95/EC (IEC 61800-5-1)
• Functional Safety: TÜV certified up to PL d, Category 3 (ISO 13849) and SIL CL2 (IEC 61508, IEC 61800-5-2, IEC 62061)
• RCM: Australian Radiocommunications Act 1992; AS/NZS CISPR 11:2002 Group 1 Class A
• KC: KCC-REM-RAA-2198, Radio Waves Act Article 58-2 Clause 3
• ODVA: EtherNet/IP and CIP Security conformance tested
• Ecodesign: IE2 efficiency class per EU 2019/1781
• Noise: Below 85 dBA per OSHA 3074
• Cybersecurity: CIP Security conformance tested; works with FactoryTalk Policy Manager and Studio 5000 32.00.00 or later

Leakage and Harmonic Notes

• No per-catalog THD figure or harmonic spectrum is published.
• No EN 61000-3-2 or IEC 61000-3-12 statement appears in the manual.
• EN 61800-3 EMC compliance depends on the external AC line filter.

Package Contents

• 2198-C2075-ERS Kinetix 5300 servo drive (Frame 3)
• Connector set 2198-CONKIT-PWR75
• Installation instructions and safety information
• No AC line filter, external shunt resistor, or feedback cable included

Best-Fit Equipment and Applications

• Packaging machines that need fast, precise axis moves.
• Material handling systems with conveyors and indexers.
• Machine tools with coordinated multi-axis motion.
• Robotic cells and gantries using Logix controllers.
• Converting and web-handling lines with tight speed control.
• Food and beverage lines that need clean, enclosed mounting.
• Any single-axis job that needs Safe Torque Off and EtherNet/IP.

FAQ

• Q: How many axes can one 2198-C2075-ERS control?
  It controls one axis. For more axes, add one drive per axis on the same EtherNet/IP network.
• Q: Does the drive come with a built-in EMC filter?
  No. Add the 2198-DBR40-F line filter for CE compliance. Mount it close to the drive.
• Q: Can I run this drive on 400V or 480V mains?
  No. This model is rated 200…240V AC three-phase only. Pick a 400V class Kinetix 5300 model for higher mains.
• Q: In my experience, drives trip on bus overvoltage during fast stops. What helps?
  Lengthen the deceleration ramp or connect an external shunt resistor. Check the internal shunt is enabled. Keep the bus below 405 V.
• Q: My motor feedback cable is longer than 30 m. What should I do?
  Do not exceed 30 m (98.4 ft) of motor cable. Move the drive closer to the motor. Use the 2198-K53CK-D15M kit for clean flying-lead wiring.
• Q: How do I wire Safe Torque Off to my safety circuit?
  Use the dual-channel STO connector. Wire both channels through your safety relay. Follow the STO wiring diagram in 2198-UM005E-EN-P.
• Q: The status display is blank after power-up. Where do I start?
  Check the 24V DC control power at the input connector. Verify polarity and voltage range 21.6…26.4V DC. Then check the AC input breaker and fuses.