2198-C2030-ERS Allen-Bradley Kinetix 5300 Servo Drive 230V Frame 2

2198-C2030-ERS Kinetix 5300 Servo Drive – 5.02 kW, EtherNet/IP, Safe Torque Off

The 2198-C2030-ERS belongs to the Allen-Bradley Kinetix 5300 series. It is a single-axis servo drive for integrated motion on EtherNet/IP. This Frame 2 drive delivers 5.02 kW at 230V AC three-phase. It includes hardwired Safe Torque Off and dual-port EtherNet/IP. The drive suits compact machines that need precise motion and built-in safety. Rockwell Automation builds it for use with Logix 5000 controllers and the Studio 5000 Logix Designer application.

Technical Specifications

• Brand: Allen-Bradley (Rockwell Automation)
• Model: 2198-C2030-ERS
• Series: Kinetix 5300
• Product type: single-axis servo drive for EtherNet/IP integrated motion
• Frame size: 2
• Continuous output power: 5.02 kW at 230V AC three-phase
• Continuous output current: 19.6 A (rms)
• Peak output current: 61.0 A (rms) for up to 1.0 s
• Main AC input current: 15.18 A (rms)
• Input voltage: 170…253V rms three-phase (200…240V AC nominal)
• Input frequency: 47…63 Hz
• Control power input: 21.6…26.4V DC (24V DC nominal)
• Output frequency: 0…590 Hz maximum
• Efficiency: 97 %
• Internal shunt resistor: 40 Ω, 75 W
• DC bus capacitance: 1680 µF
• Short-circuit current rating: 200,000 A (rms) symmetrical
• Overload: 110 % of motor rating with solid-state fold-back
• Digital inputs: 4 configurable 24V DC current-sinking fast inputs (IN1…IN4)
• Motor brake output: 2.25 A @ +24V solid-state relay
• Feedback: motor feedback (MFB) connector plus auxiliary feedback connector
• Communication: dual-port EtherNet/IP (PORT1 and PORT2 RJ45)
• Safe Torque Off: dual-channel hardwired input, TÜV certified up to PL d, Category 3 / SIL CL2
• Status display: four-character display with navigation pushbuttons
• Operating temperature: 0…50 °C (32…122 °F)
• Storage temperature: -35…+70 °C (-31…+158 °F)
• Relative humidity: 5…85 % non-condensing (operating); 5…95 % non-condensing (storage)
• Altitude: 1000 m (3281 ft)
• Vibration: 5…55 Hz at 0.35 mm; 55…500 Hz at 2.0 g peak
• Shock: 15 g, 11 ms half-sine pulse
• Protection class: IP20 (IEC 60529); mount inside a grounded enclosure
• Dimensions (H×W×D): 225.0 × 55.0 × 265.0 mm
• Weight: 2.02 kg
• Motor cable length: 30 m (98.4 ft) maximum

Installation Guide

• Mount the drive inside a grounded enclosure. Keep the IP20 rating in mind.
• Use the 2198-DBR40-F AC line filter for CE compliance.
• Connect the 24V DC shared-bus control power with kit 2198-TCON-24VDCIN36 and T-connector 2198-H040-P-T for Frame 2 drives.
• Engage the zero-stack tab and cutout between adjacent drives.
• Use the 2198-K53CK-D15M feedback connector kit for flying-lead motor cables.
• The cooling fan runs at control power startup, when the inverter is enabled, and when inverter temperature exceeds a preset threshold.
• Limit power cycling to one cycle per minute.
• Keep the drive in an environment within 0…50 °C and 5…85 % non-condensing humidity.
• Use CAT5e shielded Ethernet cable up to 100 m.
• For ring topology, add a Device Level Ring (DLR) supervisor.

Commissioning and Maintenance Convenience

• Configure the drive with the Studio 5000 Logix Designer application.
• Use the four-character status display and navigation pushbuttons for local diagnostics.
• The drive supports CIP Security for authenticated data transport.
• Use the replacement connector set 2198-CONKIT-PWR30 for spare parts.
• Set brake engage and release delays with MechanicalBrakeEngageDelay and MechanicalBrakeReleaseDelay.
• Registration accuracy is ±3 µs, and registration repeatability is 1.0 µs.
• Safe Torque Off turns off inverter power transistors for Stop Category 0.
• The default drive stop action is Current Decel & Disable.
• Use Motion Axis Stop (MAS) to decelerate to 0 rpm, then Motion Servo Off (MSF).
• Keep the fan path clear. The fan runs only when needed.

Compatibility Notes

• Works with Logix 5000 controllers and integrated motion on EtherNet/IP.
• Supports linear, Device Level Ring and star topologies.
• Accepts motor feedback: Hiperface high-resolution absolute (multi-turn and single-turn), Nikon 24-bit, Tamagawa 17-bit, Digital AqB (TTL) with UVW, and generic sin/cos with UVW.
• Auxiliary feedback: AM, BM and IM differential inputs plus 5V encoder power output.
• External shunt options: 2198-R004, 2198-R031, 2097-R6, 2097-R7. The 2198-R031 is limited to 2000 W with this Frame 2 drive.
• No analog input, no general-purpose relay output and no RS-485/Modbus port are published for this series.
• No carrier frequency, PWM switching frequency or fixed accel/decel time rating is published.
• No seismic or surge-withstand rating is published.

Certifications

• cULus: UL Listed to US and Canadian safety standards (UL61800-5-1, File E59272)
• CE: EMC Directive 2004/108/EC (IEC 61800-3) and Low Voltage Directive 2006/95/EC (IEC 61800-5-1)
• Functional safety: TÜV certified up to PL d, Category 3 (ISO 13849) and SIL CL2 (IEC 61508, IEC 61800-5-2, IEC 62061)
• RCM: Australian Radiocommunications Act compliance (AS/NZS CISPR 11:2002, Group 1, Class A)
• KC: Korean Registration of Broadcasting and Communications Equipment (KCC-REM-RAA-2198)
• ODVA: EtherNet/IP conformance tested and CIP Security conformance tested
• Ecodesign: IE2 efficiency class per EU 2019/1781
• Noise: maximum audible noise complies with OSHA 3074 (<85 dBA)
• No ATEX, UKEX, IEC Ex, Lloyd’s Register or DNV certification is published for this series.
• UL has not evaluated the Safe Torque Off option in these products.

Package Contents

• 2198-C2030-ERS servo drive
• Connector set 2198-CONKIT-PWR30 is included with each drive: shunt connector, AC input power, control power, motor power, motor brake, digital inputs, auxiliary feedback, safe torque-off connector, clamp spacer and clamping plate
• AC line filter 2198-DBR40-F is recommended but not supplied
• Feedback connector kit 2198-K53CK-D15M is available separately
• Shared-bus control power kit 2198-TCON-24VDCIN36 and T-connector 2198-H040-P-T are available separately

FAQ

Q: Can I run this drive with a single-phase supply?
A: No. The 2198-C2030-ERS is rated for three-phase 200…240V AC input only.

Q: Does the drive include an EMC filter?
A: No. You need the 2198-DBR40-F AC line filter for CE compliance.

Q: How much peak current can the drive deliver?
A: It delivers 61.0 A (rms) peak for up to 1.0 s.

Q: Can I use the drive without a Logix controller?
A: Integrated motion on EtherNet/IP expects a Logix 5000 controller and Studio 5000. Other EtherNet/IP masters are not described in the official documentation.

Q: What feedback types does the drive accept?
A: It accepts Hiperface absolute, Nikon 24-bit, Tamagawa 17-bit, Digital AqB (TTL) with UVW, and generic sin/cos with UVW feedback.

Q: How do I know the drive is running safely?
A: The hardwired Safe Torque Off input is TÜV certified up to PL d, Category 3 and SIL CL2. UL has not evaluated this option.

Q: How often can I power-cycle the drive?
A: Limit power cycling to one cycle per minute.

Q: From experience, what should I check first when the drive faults on overvoltage?
A: Check the external shunt wiring and the internal shunt thresholds (387.5V on, 377.5V off). Also confirm the bus overvoltage limit of 405V is not exceeded during deceleration.

Q: What is a common mistake during first setup?
A: Forgetting the zero-stack tab engagement between adjacent drives. This can cause poor control power sharing and intermittent faults.

Q: Can I use a longer motor cable than 30 m?
A: No. The official drive limit is 30 m (98.4 ft). Longer cables are not supported by the published data.